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NPI Manufacturing Engineer

Company: Merrimack Manufacturing
Location: Manchester
Posted on: January 17, 2022

Job Description:

What do you get to do in this position?

The new production introduction (NPI) Manufacturing Engineer will be the primary resource for designing a manufacturing development, deployment and production ramp-up plan for Merrimack Manufacturing (MM) NPI projects. The role will serve as a primary technical process development resource in new manufacturing projects that are intended to be supported by MM. This role is responsible for working directly with design authorities in the development of multiple manufacturing lines to support design transfer activities.

The Design Transfer (NPI) Engineer will be responsible for:

  • Developing a manufacturing deployment plan that engages surrounding resources as needed (Supply Chain, Validation, etc.) to bring a pre-production or prototype manufacturing line into production at an acceptable performance level.
  • Plan, coordinate, assist, and participate in the prototype fabrication/build process to identify opportunities for improvement prior to design freeze/transfer.
  • Act as a technical individual contributor for process development activities within a project, including developing process ranging studies, DOEs, capability studies, Measurement Systems Analysis, Gage R&R, etc.
  • Determining appropriate order of operations and work content groupings to achieve balanced work flows.
  • Designing, sourcing and building manufacturing line layouts within MM facilities, working with supporting resources as required.
  • Identifying, quoting and selecting process technology (i.e. automation) vendors for production equipment.
  • Designing, specifying and/or sourcing assembly fixtures, jigs and all required production tooling for production use at MMC.
  • Identify opportunities for improvement in manufacturability in component design and manufacturing processes.
  • Assist in the development of supplier manufacturing processes, on site or remotely.
  • Ownership of the manufacturing line technical process performance, i.e. first past yield, throughput and/or OEE, after production has been kicked off.

    How success is defined in this position:
    • Schedule adherence of MM deliverables to manufacturing project plans
    • Process performance metrics yield, throughput, OEE, etc.

      Qualifications
      • BS in Mechanical, Manufacturing or Industrial Engineering
      • Experience in manufacturing line design, manufacturing process development and design transfer.
      • 1-3 years: Entry-level
      • 3-5 years: Mid-level
      • 5+ years: Senior-level
      • Experience in the development and validation of complex electromechanical devices
      • Experience in complex fixture design and fabrication
      • Experience in plastics joining methodologies such as ultrasonic and laser plastic welding
      • Experience in Metal Injection Molding (MIM)
      • Experience in Plastic Injection Molding
      • Experience in CNC Machining
      • Experience in bench assembly/test process development
      • Experience working directly with suppliers to develop manufacturing processes
      • High proficiency in MSOffice applications, Visio, Etc.

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Keywords: Merrimack Manufacturing, Manchester , NPI Manufacturing Engineer, Engineering , Manchester, New Hampshire

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